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Rebuilding the Top End of a Harley

  • Writer: muleequestrian
    muleequestrian
  • Jul 12
  • 1 min read

My old girl started getting some mileage on her. She’s a 1998 Electra Glide and she’s never had any serious work done to her. Bone stock and really high miles. I’m ready to bolt on a sidecar, so I figured it’s time to rework the top end of the engine so she’ll have plenty of nuts to pull the weight.


New Evo Electra Glide
New Evo Electra Glide

I figured it’s time for a slightly larger cam, and new valves to stop the slight oil leak into the cylinder where she blows a little bit of blue smoke. And while the heads are off, might as well put on new rings and pistons.


Tearing down the heads
Tearing down the heads



New pump amd plate
New pump amd plate

A new oil pump and plate for pushing more oil pressure through the lower end.


New valves
New valves


New valves and springs. New pressed in valve guides. New seats cut into the heads.


Completely rebuilt top end
Completely rebuilt top end

Each jug is cleaned up and rebuilt. The engine is mostly left in the factory “blond” finish it left in, but the top of the cylinder heads were finished in black Cerakote.



Putting the engine back together
Putting the engine back together

Two guys with a bottle of scotch and hand tools rebuilt the top end of this bike in two days time.


Back on the road
Back on the road

Just because she’s old doesn’t mean she’s useless. Mostly bone stock 1998 Electra Glide, with upgraded oil pump and plate, new valves, new gaskets, new slightly hotter cam to push a Champion Escort sidecar dog carriage. Still has the factory exhaust and all the rust that comes with an ancient Harley.




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